China Custom Custom Precision Auto Spare Machine Parts Die Casting Stainless Steel Straight Right Angle Miter Cold Forged Forging Spiral Zerol Helical Hypoid Bevel Gear wholesaler

Product Description

Custom Precision Auto Spare Machine Parts Die Casting Stainless Steel Straight Right Angle Miter Cold Forged Forging Spiral Zerol Helical Hypoid Bevel Gear

 

Product Description

We can process according to the drawings you provide

Gear processing process
1. Forging
Hot die forging is still a widely used blank forging process for automotive gear parts. In recent years, cross wedge rolling technology has been widely used in shaft machining. This technology is especially suitable for making blanks for complicated stepped shafts. It has high precision, small machining allowance and high production efficiency.
2. Normalizing
The purpose of this process is to obtain the hardness suitable for subsequent gear cutting and prepare for the final heat treatment, so as to effectively reduce the heat treatment deformation. The gear steel used is usually made of 20CrMnTi. Due to the great influence of personnel, equipment and environment, the general normalizing makes it difficult to control the cooling speed and uniformity of the workpiece, resulting in large hardness dispersion and uneven metallographic structure, which directly affects metal cutting and final heat treatment, making the thermal deformation large and irregular, and the quality of parts uncontrollable. Therefore, isothermal normalizing process is adopted. Practice has proved that the adoption of isothermal normalizing effectively changes the disadvantages of general normalizing, and the product quality is stable and reliable.
3. Turning
In order to meet the positioning requirements for high-precision gear processing, CNC lathes are used to process gear blanks, and mechanical clamping is used without regrinding the turning tool. The simultaneous processing of the hole diameter, end face and outer diameter is realized under 1 clamping, which not only ensures the perpendicularity requirements of the inner hole and end face, but also ensures the small size dispersion of large batch of gear blanks. Thus, the accuracy of gear blank is improved and the machining quality of subsequent gears is ensured. In addition, the high efficiency of CNC lathe processing also greatly reduces the number of equipment, which is economical.
4. Hobbing and gear shaping
The equipment used to process the gear is still a large number of ordinary hobbing machines and gear shapers. Although it is convenient to adjust and maintain, the production efficiency is low. If large capacity is achieved, multiple machines need to be produced at the same time. With the development of coating technology, the re coating of hobs and slotting tools after grinding is very convenient. The coated tools can significantly improve their service life, generally by more than 90%, effectively reducing the number of tool changes and grinding time, with significant benefits.
5. Shaving
radial shaving technology is widely used in the production of large quantities of automobile gears because of its high efficiency and the easy realization of the requirements for the modification of the designed tooth profile and tooth direction. Since the company purchased the special radial shaving machine of Italian company through technical transformation in 1995, the technology has been applied maturely and the processing quality is stable and reliable.
6. Heat treatment
Automobile gears require carburizing and quenching to ensure their good mechanical properties. Stable and reliable heat treatment equipment is essential for products that are no longer subject to gear grinding after heat treatment. The company has introduced the continuous carburizing and quenching production line of German Louyi Company, and has obtained satisfactory heat treatment effect.
7. Grinding
It is mainly used to finish the inner hole, end face, shaft outer diameter and other parts of the gear after heat treatment to improve the dimensional accuracy and reduce the form and location tolerance.

Related products

Transmission parts

Gearbox / Speed reducer

Company Profile

Our company has perfect management system and complete detection means, including physical and chemical laboratory, spectrometer, ultrasonic flaw detector and magnetic particle flaw detector, tensile testing machine, Brinell hardness tester, CMM and other detection equipment. The forging processing equipment is complete, including 2 2500T and 4000T press forging production lines; Machining equipment includes: machining center, CNC lathe, CNC gear shaper, milling machine, drilling machine, planer and other processing equipment of more than 60 sets. Heat treatment equipment: 6 box type electric furnaces; The heating equipment includes 3 medium frequency induction furnaces and 3 natural gas heaters. The excellent quality, excellent service and mutual cooperation make our customers all over the world and get good comments from users.
The main products are forged parts within 200kg in engineering machinery, new energy equipment, mining machinery, agricultural machinery, petroleum machinery, heavy trucks and other fields. It produces and sells gear box forgings, hydraulic cylinder forgings, reducer forgings, forging processing, gear ring forging, wheel forging, hook forging and other products. It is a CHINAMFG forging manufacturer and die forging manufacturer in the industry.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Manufacturing Method: Cast Gear
Toothed Portion Shape: Bevel Wheel
Material: Stainless Steel
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

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miter gear

Can miter gears be used in high-torque applications?

Miter gears can indeed be used in high-torque applications, although there are certain considerations to keep in mind. Here’s a detailed explanation:

Miter gears are capable of transmitting significant amounts of torque due to their tooth design and load distribution characteristics. The interlocking tooth design of miter gears allows for efficient torque transfer between mating gears, minimizing power loss. Additionally, the load distribution across multiple teeth helps to distribute the torque and reduce stress concentrations on individual teeth.

However, the suitability of miter gears for high-torque applications depends on several factors:

1. Tooth Design:

The tooth design of miter gears plays a crucial role in their torque-carrying capacity. Spiral bevel gears, with their curved teeth, are particularly well-suited for high-torque applications. The curved tooth profile allows for increased contact area and smoother engagement, resulting in improved torque transmission and higher load capacity compared to straight bevel gears.

2. Gear Material and Hardness:

The material and hardness of the miter gears are important considerations for high-torque applications. The gears should be made from materials with high strength and wear resistance, such as alloy steels. Proper heat treatment and surface hardening techniques can further enhance the gear’s ability to withstand high torque loads and minimize wear.

3. Lubrication and Cooling:

Effective lubrication is essential for high-torque applications to reduce friction and heat generation. Lubricants help to minimize wear and ensure smooth gear operation. In some cases, additional cooling mechanisms, such as forced-air or liquid cooling, may be required to dissipate heat generated during high-torque operation.

4. Gear Size and Diameter:

The size and diameter of the miter gears can impact their torque-carrying capacity. Larger gears generally have larger contact areas and can handle higher torques. However, it’s important to consider the available space and operating constraints when selecting the gear size.

5. Backlash Control:

Backlash, the clearance between mating teeth, can affect the smoothness and accuracy of torque transmission. In high-torque applications, maintaining proper backlash control becomes even more critical to prevent any unwanted movement or play that could impact performance and reliability.

By considering these factors, engineers can select miter gears that are suitable for high-torque applications. It’s important to consult gear manufacturers and design experts to ensure the gears are properly sized, designed, and manufactured to handle the specific torque requirements of the application.

miter gear

Can you provide examples of machinery that utilize miter gears?

Miter gears find application in various machinery and mechanical systems. Here are some examples of machinery that utilize miter gears:

1. Power Tools:

Miter saws and compound miter saws commonly use miter gears to transmit power at a 90-degree angle, allowing for precise cutting angles and bevels.

2. Robotics:

Miter gears are frequently used in robotic systems to transmit motion between joints and enable accurate movement and positioning.

3. Automotive Systems:

Miter gears are employed in automotive applications such as differentials, steering systems, and transfer cases to transmit power and change drive direction.

4. Printing Machinery:

Miter gears are utilized in printing presses to transfer power and change the orientation of rotating cylinders, enabling proper paper feeding and print registration.

5. Aerospace Systems:

Miter gears are found in aerospace applications like aircraft landing gear systems, where they are used to transmit power and change the direction of motion.

6. Medical Devices:

Medical equipment, such as surgical robots and imaging devices, may incorporate miter gears to achieve compact designs and precise motion transmission.

7. Industrial Machinery:

Miter gears are used in various industrial machinery, including conveyors, packaging equipment, and assembly line systems, to change the direction of motion and transmit power efficiently.

8. Construction Equipment:

Construction machinery, such as excavators and cranes, may employ miter gears in their rotating mechanisms to transmit power and change the direction of motion.

9. Marine Systems:

Miter gears are utilized in marine applications like propulsion systems and steering mechanisms to transmit power and change the direction of rotation.

10. HVAC Systems:

Heating, ventilation, and air conditioning (HVAC) systems may incorporate miter gears in their fan assemblies to change the direction of rotation and transmit power efficiently.

These are just a few examples of machinery that utilize miter gears. The versatility and space-saving characteristics of miter gears make them suitable for a wide range of applications across various industries.

miter gear

What industries commonly use miter gears in their applications?

Miter gears are widely employed in various industries due to their unique characteristics and advantages. Here are some industries that commonly use miter gears in their applications:

1. Automotive Industry:

In the automotive industry, miter gears are commonly found in differentials. Differentials are responsible for distributing torque between the wheels, allowing them to rotate at different speeds during cornering. Miter gears play a crucial role in transmitting power from the driveshaft to the wheels at a right angle, enabling efficient torque distribution.

2. Robotics:

Miter gears are extensively used in robotics for transmitting power and motion between intersecting shafts. Robots often require changes in the direction of rotation, and miter gears enable smooth and efficient redirection of power at a 90-degree angle. They find applications in robotic arms, grippers, and various other robotic mechanisms.

3. Manufacturing and Machinery:

Miter gears are utilized in manufacturing and machinery for power transmission and speed adjustment. They find applications in various types of machinery such as printing machinery, woodworking tools, and conveyor systems. Miter gears allow for efficient transmission of power between perpendicular axes, enabling the precise and controlled operation of these machines.

4. Aerospace and Defense:

In the aerospace and defense industries, miter gears are employed in various applications. They are used in aircraft engines, navigation systems, weapon systems, and other critical mechanisms. Miter gears provide reliable power transmission and direction changes in space-constrained environments.

5. Marine Industry:

Miter gears find applications in the marine industry for transmitting power and motion between intersecting shafts on boats, ships, and other watercraft. They are used in propulsion systems, steering mechanisms, and other marine equipment that require changes in shaft direction.

6. Camera and Optics:

Miter gears are utilized in camera lenses and other optical equipment to change the direction of rotational motion. They enable precise adjustment of focus, zoom, and other lens functions. Miter gears help ensure accurate alignment and smooth operation in optical systems.

7. Other Applications:

In addition to the industries mentioned above, miter gears are also found in applications such as mechanical clocks, medical devices, agricultural machinery, and more. Their versatility and ability to transmit power at a right angle make them suitable for diverse mechanical systems.

In summary, miter gears are commonly used in industries such as automotive, robotics, manufacturing and machinery, aerospace and defense, marine, camera and optics, as well as in various other applications. The unique capabilities of miter gears make them valuable for efficient power transmission and direction changes in a wide range of industries and mechanical systems.

China Custom Custom Precision Auto Spare Machine Parts Die Casting Stainless Steel Straight Right Angle Miter Cold Forged Forging Spiral Zerol Helical Hypoid Bevel Gear wholesaler China Custom Custom Precision Auto Spare Machine Parts Die Casting Stainless Steel Straight Right Angle Miter Cold Forged Forging Spiral Zerol Helical Hypoid Bevel Gear wholesaler
editor by CX 2023-09-25

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miter gear

As one of leading miter gear manufacturers, suppliers and exporters of mechanical products, We offer miter gear and many other products.

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